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G800 Air Covering Machine

Yarn Air Covering Machine

Basic Info.


Additional Info.

Brief Specifications

Process parameters:

1. Denier range: 20 to 660dtex
2. Drawing ratio of PU elastic yarn: 1.3-4.5
3. Max. Mechanical speed: 800m/min
4. Processing speed: 350-750m/min (suitable processing speed to be selected as per products specifications required)
5. Compressed air consumption: 4-8Nm3/hour. Position, pressure 3-6bars

Main Specifications:

1. Machine type: Single side, 4 positions per section, section gauge 398mm
2. Size of each section: 1620(L) x 770(W) x 2200(H)mm
3. No. Of spindles: Max. 12 sections, number of section on requested, Options: 9 sections (36 positions) to be standard recommended, 10 sections (40 positions), 12 sections (48 positions).
4. The installed power (watt) of each position: 450W/position

Winding Package

1. Package form: Biconical
2. Winding crossing angle: 23° -32° Adjustable
3. Package size: Max. Dia. 160 x (190 - 195mm)
4. Paper core size: Outer dia. 69 x inner dia. 57.2 x 220mm

Remarks: All above technical specifications are subject to change before order confirmation.

Features

(1)Using unique single drive technology, we can individually control the traverse motor, take up motor and the feeder motor of each position so that each position can be turned on and off at any time, its process parameter can be controlled and adjusted individually.

(2)Single drive system allows individual production on each position. Different yarns can be produced on each position with different process parameters which can be set and adjusted freely. Winding length setting of each position can be made individually. The system has a function of automatic memory of all setting parameters during emergent power-off.

(3)The air jet can be automatically turned on or off following the operation of each position. The compressed air valve before the air jet shuts off the air supply when the yarn bobbin reaches full package or in case of yarn break for easier doffing, repiecing and threading. With this function, air consumption can be obviously minimized.

(4)Draw ratio can be accurately controlled and stabilized through feeding polyurethane yarn with drive roller.

(5)Accurate winding of biconical package with an advanced anti-patterning device and a taper device results in excellent package form and unwinding characteristics.
(6)Electronic control system is equipped with super functional digit-intelligent controller. All motors are controlled by frequency inverter. Color displayed touch screen allows easier operation interface for the operator. Software of the digit-intelligent controller can make the operation of machine super function quite simple, easy and comfortable.

(7)Electronic control system has super memory volume for saving process parameters. Setting, saving and searching of process parameters are very convenient. With high repeatability of various production processes, different process parameters can be quickly and easily adjusted and changed for production of different products. The system has high automatic and intelligent design.

(8)With monitoring through operation interface, inquiry of each position timing, trouble alarming and output calculation can be managed on site.

(9)This machine is suitable for process of wide range of products. It should be your clever selection due to its high production efficiency, reliable yarn quality and favorable ratio of performance versus price.

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Product Description

Brief Specifications

Process parameters:

1. Denier range: 20 to 660dtex
2. Drawing ratio of PU elastic yarn: 1.3-4.5
3. Max. Mechanical speed: 800m/min
4. Processing speed: 350-750m/min (suitable processing speed to be selected as per products specifications required)
5. Compressed air consumption: 4-8Nm3/hour. Position, pressure 3-6bars

Main Specifications:

1. Machine type: Single side, 4 positions per section, section gauge 398mm
2. Size of each section: 1620(L) x 770(W) x 2200(H)mm
3. No. Of spindles: Max. 12 sections, number of section on requested, Options: 9 sections (36 positions) to be standard recommended, 10 sections (40 positions), 12 sections (48 positions).
4. The installed power (watt) of each position: 450W/position

Winding Package

1. Package form: Biconical
2. Winding crossing angle: 23° -32° Adjustable
3. Package size: Max. Dia. 160 x (190 - 195mm)
4. Paper core size: Outer dia. 69 x inner dia. 57.2 x 220mm

Remarks: All above technical specifications are subject to change before order confirmation.

Features

(1)Using unique single drive technology, we can individually control the traverse motor, take up motor and the feeder motor of each position so that each position can be turned on and off at any time, its process parameter can be controlled and adjusted individually.

(2)Single drive system allows individual production on each position. Different yarns can be produced on each position with different process parameters which can be set and adjusted freely. Winding length setting of each position can be made individually. The system has a function of automatic memory of all setting parameters during emergent power-off.

(3)The air jet can be automatically turned on or off following the operation of each position. The compressed air valve before the air jet shuts off the air supply when the yarn bobbin reaches full package or in case of yarn break for easier doffing, repiecing and threading. With this function, air consumption can be obviously minimized.

(4)Draw ratio can be accurately controlled and stabilized through feeding polyurethane yarn with drive roller.

(5)Accurate winding of biconical package with an advanced anti-patterning device and a taper device results in excellent package form and unwinding characteristics.
(6)Electronic control system is equipped with super functional digit-intelligent controller. All motors are controlled by frequency inverter. Color displayed touch screen allows easier operation interface for the operator. Software of the digit-intelligent controller can make the operation of machine super function quite simple, easy and comfortable.

(7)Electronic control system has super memory volume for saving process parameters. Setting, saving and searching of process parameters are very convenient. With high repeatability of various production processes, different process parameters can be quickly and easily adjusted and changed for production of different products. The system has high automatic and intelligent design.

(8)With monitoring through operation interface, inquiry of each position timing, trouble alarming and output calculation can be managed on site.

(9)This machine is suitable for process of wide range of products. It should be your clever selection due to its high production efficiency, reliable yarn quality and favorable ratio of performance versus price.

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